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Cable Tray vs. Cable Trunking: Critical Distinctions for Procurement Professionals

A Selection Guide for Industrial & Building Electrical Integration

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In electrical infrastructure procurement, confusing Cable Trays with Cable Trunking may trigger project cost overruns and installation failures. As decision-makers, understanding their fundamental differences is paramount for risk control.

 

I. Structural Divergence Dictates Application

Cable Tray: Industrial-grade open structures (ladder/mesh type) or semi-enclosed tray systems, bearing capacity >500kg/m. Core value lies in high load-bearing, superior heat dissipation, and easy maintenance ideal for power cables in data centers, power plants, and petrochemical facilities.

 

Cable Trunking: Building-level enclosed PVC or thin-steel channels, capacity typically <50kg/m. Designed for concealed routing and basic protection, suitable only for lighting/low-voltage circuits in offices or malls.

 

II. Costly Procurement Pitfalls

Misjudged Protection Levels

 

Open trays (IP30) used in chemical plants accelerate cable corrosion (>30% lifespan reduction);

 

Trunking (IP54) cannot replace trays’ impact resistance in heavy machinery zones (require IEC 61537 Category C certification).

 

Load Capacity Mismatch

A port project incurred ¥800k rework costs after trunking collapsed under high-voltage cables. Procurement must verify:

 

Trays: Third-party load test reports (ASTM D638/GB/T 2951.11)

 

Trunking: Dynamic load rating (1.5x safety factor in vibrating environments)

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III. Data-Driven Procurement Framework

Parameter Cable Tray Threshold Trunking Threshold

Cable Diameter 20mm 10mm

Circuit Amperage 250A 63A

Ambient Temperature -40~120(galvanized) -5~60(PVC)

Seismic Requirement Mandatory in Zone 9 Prohibited in seismic structures

Procurement Action Plan:

 

Demand application scenario declarations from suppliers (explicit tray/trunking scope)

 

Require BIM load simulation for trays (deformation < L/200 under actual cable layout)

 

Trunking orders must include fire certification (GB 8624 B1 mandatory for civil buildings)

 

Conclusion: Cable trays are the “steel highways” of industrial power transmission, while trunking serves as “plastic sidewalks” for building wiring. Procurement must establish a technical evaluation system centered on load, environment, and lifespan to prevent supply chain risks caused by conceptual confusion.

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